Step 1:
Center of Axle Normally Center Bolt Hole in Bottom Lip
Measure Opening in Tub
Center tub on Mark
Step 2:
Place Tub on Bed Side
Even Lip on Tub with Bottom Bed Lip
Take Fine Point Sharpie – Mark inside of Tub
Step 3:
Using Magnetic Pin Stripper Tape
Place on Bed Side where Plasma will cut 1/8″ Outside of Mark
Can also be done with jigsaw with fine tooth Blade
Step 4:
Plasma cut out for Tub
Remove Panel
Step 5:
Place Tub back in hole
Mark Bottom Lip
Bed Side – Saw out for Tub Lip
Step 6:
Take Grinder – Grind 1″
Needs to be Ground all way round where Lip will be Bonded
Step 7:
Deburr back side if using Plasma
Step 8:
Check Fit of Tub
Step 9:
Grind Lip on Tub
Step 10:
Put Lacquer Thinner on Rag, & Clean Tub & Bed Side
Blow off all Lint from Rag
Step 11:
Using 3M Epoxy Metal Bond with Solid Bead
Panel Bond Adhesive 3M #8115
Step 12:
Place Tub back in Bed Side
Line up Lip at Bottom
Step 13:
Begin with Clamps & Heavy steel to set.
Leave overnight to Bond.
Step 14:
Next day Weld Tub Lip to Bottom of Bed Lip
Step 15:
Place board under Bed Lip
Mark outside & inside of board
Step 16:
Board is marked & ready
Used Dremel to clean up edge
Step 17:
Jigsaw cut first mark on board
Step 18:
Grind 1/8″ for tub to fit
Step 19:
Stain to match original color.
Step 20:
Boards are finished and ready to install.
Step 21:
This is a fitted and installed wheel tub.
For any questions or concerns with your install, don’t hesitate to email us at info@ls-fab.com
Outstanding work on the instructions but what’s your recommendation on what to use to between the bed and the wheel tub on the inside? No cut will be perfect when cut by hand, there would some small imperfections that I believe can be hidden by a beat of silicone or other product.
TIA
Seam sealer is what they use in the newer automotive applications. It’s also paintable, unlike silicone. Should make a nice finish.