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Step 1:
Center of Axle Normally Center Bolt Hole in Bottom Lip
Measure Opening in Tub
Center tub on Mark
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Step 2:
Place Tub on Bed Side
Even Lip on Tub with Bottom Bed Lip
Take Fine Point Sharpie – Mark inside of Tub
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Step 3:
Using Magnetic Pin Stripper Tape
Place on Bed Side where Plasma will cut 1/8″ Outside of Mark
Can also be done with jigsaw with fine tooth Blade
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Step 4:
Plasma cut out for Tub
Remove Panel
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Step 5:
Place Tub back in hole
Mark Bottom Lip
Bed Side – Saw out for Tub Lip
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Step 6:
Take Grinder – Grind 1″
Needs to be Ground all way round where Lip will be Bonded
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Step 7:
Deburr back side if using Plasma
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Step 8:
Check Fit of Tub
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Step 9:
Grind Lip on Tub
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Step 10:
Put Lacquer Thinner on Rag, & Clean Tub & Bed Side
Blow off all Lint from Rag
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Step 11:
Using 3M Epoxy Metal Bond with Solid Bead
Panel Bond Adhesive 3M #8115
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Step 12:
Place Tub back in Bed Side
Line up Lip at Bottom
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Step 13:
Begin with Clamps & Heavy steel to set.
Leave overnight to Bond.
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Step 14:
Next day Weld Tub Lip to Bottom of Bed Lip
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Step 15:
Place board under Bed Lip
Mark outside & inside of board
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Step 16:
Board is marked & ready
Used Dremel to clean up edge
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Step 17:
Jigsaw cut first mark on board
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Step 18:
Grind 1/8″ for tub to fit
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Step 19:
Stain to match original color.
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Step 20:
Boards are finished and ready to install.
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Step 21:
This is a fitted and installed wheel tub.
For any questions or concerns with your install, don’t hesitate to email us at info@ls-fab.com
Outstanding work on the instructions but what’s your recommendation on what to use to between the bed and the wheel tub on the inside? No cut will be perfect when cut by hand, there would some small imperfections that I believe can be hidden by a beat of silicone or other product.
TIA
Seam sealer is what they use in the newer automotive applications. It’s also paintable, unlike silicone. Should make a nice finish.